In the ever-evolving world of plastic manufacturing, innovation is key to staying ahead. Zhengzhou Batte melt pump Co., Ltd., a leading manufacturer of plastic machinery, has recently introduced the Double Piston Extrusion Screen Changer for Plastic, a groundbreaking auxiliary part designed to significantly enhance production efficiency and reduce downtime in plastic extrusion processes.
The Double Piston Extrusion Screen Changer is an advanced filtration system specifically tailored for plastic extruders. It features a dual-piston design that allows for continuous operation without the need to shut down the machine or interrupt production when changing the screen. This unique feature ensures a seamless production flow, maximizing output and minimizing waste.
The screen changer is constructed from high-quality alloy steel, undergoing a rigorous nitriding treatment to achieve a hardness of 950-1050Hv, ensuring wear-resistance and corrosion resistance. The flow channels are chrome-plated, adding an extra layer of durability and smoothness to the filtration process. The main body of the screen changer is designed to withstand pressures up to 35 MPa (350 bar, 5075 psi), guaranteeing leak-free operation.
The Double Piston Extrusion Screen Changer is compatible with a wide range of plastic materials, including PP, PE, PS, ABS, XPS, EPE, EPS, and more. Its versatile design allows it to be matched with various sizes of extruders, making it a versatile addition to any plastic manufacturing setup. The semi-automatic or fully automatic operation modes, depending on the model, cater to different production needs, offering flexibility and convenience.
One of the standout features of the Double Piston Extrusion Screen Changer is its ability to maintain a continuous melt flow. As the polymer melt enters the main body of the screen changer, it is divided equally into two channels, flowing through two breaker plates where impurities are intercepted by the screen mesh. When screen changing is required, one of the pistons with the blocked screen pack is pushed out by the hydraulic unit, while the other remains in the working position. The fresh screen is then installed, and the piston with the new screen is pushed back into position, ensuring uninterrupted production.
In addition to its efficiency and durability, the Double Piston Extrusion Screen Changer also boasts a range of benefits that contribute to overall production quality. The equipped exhaust system greatly improves the quality of the product by removing any trapped air or volatile compounds. Furthermore, the warning device alerts workers to replace the filter screen in a timely manner, preventing potential disruptions and ensuring smooth operation.
The Double Piston Extrusion Screen Changer is suitable for a variety of applications, including pipe, plate, sheet, cast film, and non-woven fabric extrusion. It is also ideal for plastic granulators and PET strap extrusion machines, as well as PP/PE medical non-woven fabrics production machines. With its ability to increase production, reduce downtime and scrap, and improve filtration efficiency, this screen changer is a must-have for any plastic manufacturer looking to optimize their production process.
Zhengzhou Batte melt pump Co., Ltd. is a trusted manufacturer with a verified business license and ISO 9001 management system certification. The company has its own export license and offers seaworthy packaging to ensure safe delivery of its products worldwide. With a production capacity of 200 sets per year (for the GM-DP-R series), Zhengzhou Batte melt pump is well-equipped to meet the growing demand for efficient and reliable plastic extrusion equipment.
In conclusion, the Double Piston Extrusion Screen Changer for Plastic is a game-changer in the plastic manufacturing industry. Its innovative design, durability, and versatility make it an essential tool for optimizing production processes and maximizing output. With Zhengzhou Batte melt pump Co., Ltd.'s commitment to quality and innovation, this screen changer is poised to revolutionize the way plastic manufacturers operate.
Email: info@battemachinery.com
WhatsApp: +86 158 38331071
